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HCR500D Demolition Robot

HCR500D Demolition Robot

The HCR500D is a multipurpose demolition robot designed for high-risk and complex operations. It integrates advanced electro-hydraulic control technology and robust chassis to deliver powerful demolition capacity. 

The demolition robot provides a powerful and versatile solution for the most demanding demolition and industrial applications in hazardous environments. With rapid configuration of multiple tools, it boosts productivity and safety with its all-terrain capability, precise control, and rugged design.

  • Item No :

    HCR500D
  • Weight :

    5500 kg
  • Specifications :

    4364 mm*1600 mm*1914 mm
  • Power :

    45 kW
  • Transport Package :

    Steel bracket wooden cases
  • Warranty :

    1 Year

The HCR500D Multipurpose Demolition Robot is an advanced high-tech equipment used for delicate operations in high-risk environments. Using a crawler chassis as the carrier, it organically integrates a load feedback electro-hydraulic proportional system, a CAN bus-based digital two-way wireless remote control system, and a multi-parameter sensing system. It can flexibly carry out all-round crushing and demolition operations in dangerous areas.

Through quick coupler, the robot can quickly configure different operating tools such as hydraulic shears, hydraulic tampers, hydraulic drills, and buckets to complete shearing, tamping, drilling, pile driving, excavation, and earthmoving. It has the advantages of strong adaptability, wide operation range, flexible and convenient operation, and safe and reliable work.

 

Key Features:

  • Remote control: Operated remotely up to 100 m via radio transmitter. 
  • All-terrain: Crawler chassis provides all-terrain capability.
  • Tool flexibility: Accommodates multiple tools for various applications
  • Precise control: Load-sensing system enables precise tool control
  • Rugged design: Reinforced chassis and components withstand extreme forces.

 

Applications:

  1. Building demolition: Ideal for demolition of concrete structures in tight spaces.  
  2. Rotary kiln repair: Effective in breaking clinker, bricks and patching kiln shells.
  3. Mining: Suitable for tunneling, cave-ins, and boulder breaking underground. 
  4. Metallurgy: Excellent in ladle/furnace demolition and slag removal in steel plants.
  5. Nuclear industry: Reliable in decontamination, waste handling and dismantling of nuclear facilities.

 

Performance
Machine weight 5500 kg
Transport speed 0 -2.5 km/h
Slewing speed 16 s/360°
Climbing inclination, max.  30°
Track width 300 mm
Hydraulic system
Pump type Load-sensing Pressure Limiting Axial Piston Variable Pump
Pump flow 0~140 L/min
System pressure 19 Mpa
Hydraulic oil tank capacity 154 L
Dynamical System
Drive Type/Model Motor Driven
Power 45 kW
Starting device Direct Start
Control system
Control type Portable remote control
Control mode Radio
Range 100 m
Communication CAN bus-based Digital Wireless Two-way Communication
Workspace Level
Working height, max.  7246 mm
Working radius, max. 6733 mm
Working depth, max. 3618 mm

Size:

Range:

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Our Cases
How Robotics Is Changing the Mining Industry
How Robotics Is Changing the Mining Industry
The mining sector is undergoing a seismic shift, driven by advancements in robotic mining equipment and autonomous mining robots. These technologies are not only enhancing efficiency but also addressing long-standing challenges like worker safety and environmental impact. Among the most transformative innovations are Rockbreaker Boom Systems and Demolition Robots, which are redefining material extraction and site preparation. This article explores the rise of mining robotics, their applications, and measurable benefits, with a focus on how these machines are shaping the future of mining. What Are the Mining Robots? Mining robots are autonomous or semi-autonomous machines engineered to perform high-risk, repetitive, or precision tasks in mining operations. From drilling and blasting to demolition and material handling, these systems reduce human intervention while maximizing productivity. Key categories include: Autonomous Mining Robots These self-guided machines, such as driverless haul trucks and drilling rigs, use AI and GPS to navigate complex terrains. Companies like Rio Tinto and BHP have deployed them to optimize ore extraction in remote locations. Demolition Robots Designed for hazardous environments, Demolition Robots like Hitech’s HCR and Brokk’s electric-powered machines or Husqvarna’s DXR series excel in breaking down concrete structures in confined underground spaces. Their precision minimizes collateral damage, making them ideal for tunnel renovations or mine expansions. Hydrodemolition Robots Using ultra-high-pressure water jets (up to 40,000 psi), Hydrodemolition robots remove concrete without vibrations, preserving structural integrity in sensitive areas like mine shafts or processing plants. Rockbreaker Boom Systems A Rockbreaker Boom System is a hydraulic attachment mounted on excavators (creating a rock breaker excavator) or fixed near crushers. Equipped with a hydraulic rock breaker, it fragments oversized rocks that could clog machinery, ensuring continuous operation. What Machines Are Used in Mining? Modern mining combines traditional heavy machinery with robotics to tackle diverse challenges. Below, we spotlight two game-changers: Rockbreaker Boom Systems and Demolition Robots. Rockbreaker Boom Systems: Powering Productivity A Rockbreaker Boom System consists of a robust boom arm, a hydraulic rock breaker, and a power pack. These systems are critical for: Primary Breaking: Fragmenting large rocks at excavation sites. Secondary Breaking: Reducing oversized debris post-blasting. Crusher Blockage Clearance: Preventing downtime by dislodging jammed materials. Applications and Advantages Feature Traditional Methods Rockbreaker Boom System Efficiency Manual labor slows operations Processes 50–100 tons/hour Safety High risk of flyrock injuries Operators work remotely Cost Frequent equipment downtime Reduces crusher jams by 70% Precision Inconsistent fragmentation Adjustable force for targeted breaks Demolition Robots: Redefining Safety Demolition Robots, such as concrete demolition robots or concrete removal robots, are compact, remote-controlled machines equipped with breakers, crushers, or drills. They excel in: Underground Mining: Dismantling aging infrastructure without risking workers. Surface Mining: Clearing concrete barriers or overburden. Emergency Response: Safely managing collapses or blockages. What Are the Benefits of Mining Robots? The adoption of robotic mining equipment delivers measurable advantages across safety, efficiency, and sustainability. 1. Enhanced Worker Safety Demolition Robots eliminate exposure to falling debris, silica dust, and explosives. Rockbreaker Boom Systems allow operators to control breaks from a safe distance. Result: A 2019 study found mines using robotics saw a 45% drop in injury rates. 2. Operational Efficiency Metric Manual Operations Robotic Operations Drilling Accuracy ±15 cm deviation ±2 cm deviation (autonomous rigs) Downtime 8–12 hours/week 2–3 hours/week Output Consistency Variable due to human fatigue 24/7 operation with AI optimization 3. Cost Savings While initial investments are high, robotics reduces long-term expenses: Labor Costs: Autonomous fleets cut staffing needs by up to 40%. Fuel Consumption: Electric Demolition Robots use 60% less energy than diesel equivalents. Maintenance: Predictive analytics in Rockbreaker Boom Systems lower repair costs by 25%. 4. Environmental Sustainability Hydrodemolition robots produce no dust or vibrations, protecting ecosystems. Electric autonomous mining robots reduce greenhouse gas emissions by 35% compared to diesel machinery. The Future of Mining Robotics As AI and IoT evolve, mining robots will become smarter and more interconnected. For instance, Rockbreaker Boom Systems could integrate with drone-based mapping to preemptively target rock formations, while Demolition Robots might use machine learning to optimize demolition patterns. Leading manufacturers like Sandvik, Epiroc, and Hitech (www.hcrot.com) are pioneering these advancements, offering customizable solutions for mines of all scales. From Rockbreaker Boom Systems that keep crushers running smoothly to Demolition Robots that safeguard workers in hazardous zones, robotics is undeniably the future of mining. To explore cutting-edge robotic mining equipment tailored to your operations, visit www.hcrot.com and discover how automation can transform your productivity and profitability.
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Demolition robots Application In The Security And Rescue
Demolition robots Application In The Security And Rescue
Demolition robots play a crucial role in the field of security and rescue and are suitable for quick demolition operations at disaster sites, such as removing debris from collapsed buildings and breaking through barrier walls to rescue trapped individuals. Compared to traditional manual demolition tools, demolition robots have higher operational efficiency and stronger demolition capabilities, which can quickly open up rescue passages, reduce rescue risks, and improve rescue success rates. At the same time, its precise operational control also reduces secondary damage to the surrounding environment, providing strong support for subsequent rescue and reconstruction work. Clearing of ruins Disaster site demolition Work in hazardous and old environments Search and rescue of trapped individuals Specially designed for safety emergency, fire rescue, and military defense applications. Equipped with remote video control, multi-sensor fusion, intelligent demolition, cutting, grabbing, obstacle clearing, fire extinguishing and other functions, greatly enhancing emergency rescue capabilities and ensuring safety and efficiency.
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