Applications of Demolition Robots in Mining

Revolutionizing Jaw Crusher Efficiency with Rockbreaker Boom Systems In the field of sand and gravel aggregates, efficient material processing is crucial. Strategic utilization of machinery plays a vital role. Commonly used for primary crushing, jaw crushers are workhorses in many industrial sectors, from mining to construction. When blockage affects production, the advantages of rockbreaker boom are revealed. However, the efficient operation of jaw crushers can sometimes be hindered by oversized and stubborn materials that find their way into the crushing chamber. This is where the innovation of Rockbreaker Boom Systems comes into play. These systems are deployed at jaw crusher openings to revolutionize the process of material preparation for downstream operations. We delve into Rockbreaker Boom Systems and their impact on the efficiency and productivity of jaw crushers. We will explore the fundamental principles of these systems, their diverse applications across various industries, and the multitude of benefits they bring to the table. From enhanced material flow to minimized downtime, improved safety, and prolonged equipment lifespan. Part 1: The Fundamental Principles of Rockbreaker Boom Systems 1.1 The Anatomy of Rockbreaker Boom Systems Rockbreaker Boom Systems, often referred to as pedestal boom systems, are sophisticated pieces of machinery designed to enhance the efficiency and safety of material processing in heavy industries. These systems typically consist of several key components: Boom: The central component, often made of sturdy steel, serves as the primary structural support. It is securely anchored to the base and can rotate or pivot as needed. Arm: Attached to the boom, the arm extends outward and can be raised or lowered. It is equipped with the crushing tool, which can vary from powerful hydraulic hammers to robust jaws. Hydraulic System: The hydraulic system powers the movement of the boom and arm, providing the force needed for material processing. Control Cabin: In many setups, operators control the Rockbreaker Boom System from a cabin, ensuring precise and safe operation. Operator Controls: These include joysticks, buttons, and other interfaces that allow operators to manipulate the boom and arm with precision. 1.2 How Rockbreaker Boom Systems Work The fundamental principle behind the operation of Rockbreaker Boom Systems is to position the boom and arm at the entry points of primary crushers, such as jaw crushers. When oversized or stubborn materials enter the crusher chamber, the Rockbreaker Boom System comes into action. Here's how it works: Detection: Operators detect oversized materials entering the crusher. Positioning: The Rockbreaker Boom System swiftly positions the arm and crushing tool, precisely targeting the problematic material. Crushing: Hydraulic power is applied to the crushing tool, which efficiently reduces the material's size. Clearing: Once the material is adequately processed, it can safely pass through the crusher, preventing blockages and disruptions. This process ensures that only properly sized material enters the crusher, optimizing its performance and safeguarding against downtime and potential damage. 1.3 Key Features and Advantages Rockbreaker Boom Systems come with several key features and advantages that make them invaluable in material processing: Precision: These systems offer precise control, allowing operators to target and process specific materials effectively. Safety: By remotely controlling the system, operators can ensure their safety while dealing with challenging materials. Efficiency: The ability to quickly and efficiently process oversized materials minimizes crusher downtime and boosts overall efficiency. Cost Savings: Rockbreaker Boom Systems help prolong the lifespan of downstream equipment and reduce maintenance costs. Versatility: These systems are adaptable and find applications in various industries, from mining to construction and beyond. 2.5 Applications Across Various Industries Beyond these sectors, Rockbreaker Boom Systems have found applications in diverse industries, including but not limited to: Aggregate production for the construction industry. Handling and processing of industrial waste materials. Demolition and recycling of structures. Ensuring material flow in power plants and pulp and paper mills. The adaptability and versatility of Rockbreaker Boom Systems make them essential components in modern material processing across a wide spectrum of industrial applications. Part 2: Application in Sand and Gravel Aggregate Industry Time is money in the sand and gravel aggregate industry. A shutdown means that the production line will stop production. Jaw crushers are widely used in the industry. However, if large stones are encountered during the crushing process, the crusher will be blocked, which will affect the subsequent production process. In response to this problem, the emergence of rockbreaker boom solves the problem of blocking materials. Just investing in one will bring unexpected income to your mine. Part 3: The Benefits of Rockbreaker Boom Systems 3.1 Enhancing Jaw Crusher Efficiency One of the primary advantages of integrating Rockbreaker Boom Systems at jaw crusher inlets is the substantial enhancement of crusher efficiency. These systems efficiently break down oversized materials, ensuring that only properly sized materials continue into the crusher. This results in smoother crusher operations, reduced wear and tear, and increased overall productivity. 3.2 Minimizing Downtime and Production Disruptions Rockbreaker Boom Systems are instrumental in preventing material blockages within the crusher chamber. By swiftly addressing oversized materials, they significantly reduce the risk of crusher downtime and production disruptions. This leads to increased uptime, improved operational efficiency, and ultimately, cost savings. 3.3 Enhancing Safety and Reducing Operational Risks Safety is paramount in industrial settings, especially when dealing with powerful machinery. Rockbreaker Boom Systems allow for remote operation, keeping operators out of harm's way. This not only enhances the safety of personnel but also mitigates operational risks associated with handling challenging materials. 3.4 Prolonging Equipment Lifespan and Reducing Maintenance Costs The integration of Rockbreaker Boom Systems goes beyond immediate efficiency gains. By pre-processing materials and minimizing wear and tear on downstream equipment, these systems contribute to prolonging the operational lifespan of crushers and other machinery. This, in turn, reduces maintenance costs and enhances cost-effectiveness. 3.5 Customized Material Sizing for Downstream Processes The ability to customize the size of crushed particles is a significant advantage of Rockbreaker Boom Systems. This adaptability ensures that subsequent processes requiring consistent particle sizes are seamlessly accommodated. It allows industries to tailor their material sizing to meet specific production requirements, optimizing the efficiency of the entire production chain. As technology continues to advance, the role of Rockbreaker Boom Systems in material processing is poised to expand further. With an eye toward sustainability and automation, these systems will play a pivotal role in shaping the future of efficient and eco-conscious industrial processes. Rockbreaker Boom System

The Application of Rockbreaker Boom at the Chute Opening of Underground Mines In underground mines, large ore blocks are frequently produced during mining operations and can easily obstruct the chute opening, stopping the flow of ore. Traditionally, small explosives were used to break up these large blocks, but this method is dangerous, costly, and causes major disruptions to operations. A safer and more efficient solution is installing stationary hydraulic mechanical hands at the chute opening. Stationary hydraulic mechanical hands utilize powerful hydraulic hammers to directly crush large ore blocks into small, manageable fragments that can pass through the chute, allowing for continuous ore transportation without needing to halt operations. By breaking down oversized ore immediately, they prevent blockages from forming and eliminating disruptions. Their remote operation allows workers to operate the mechanical hands from a safe distance away in the confined, hazardous space of the chute opening. Compared to using explosives, stationary hydraulic mechanical hands offer significant benefits. They do not require evacuating personnel or stopping the transportation system, allowing ore flow to resume quickly. They also minimize the threat of injury or structural damage from blasting. Hydraulic mechanical hands also provide a continuous solution for managing oversized ore and preventing future blockages, improving productivity. Key Functions Crushing large ore blocks into small fragments to clear existing blockages and restore ore flow promptly without halting the transportation system. By eliminating buildups of oversized ore, they prevent future blockages from forming. Continuously monitoring the ore stream and crushing any oversized blocks to ensure the uninterrupted flow of appropriately-sized ore through the chute. By immediately breaking down large blocks before they accumulate, they enable non-stop ore transportation. Being remotely controlled to operate in hazardous, confined spaces while the operator remains at a safe distance. Workers are shielded from the dangers of operating heavy equipment in restrictive areas with poor visibility. Stationary hydraulic mechanical hands provide underground mines with an efficient, safe solution for managing large ore blocks at the chute opening. Their powerful hydraulic hammers can directly crush oversized ore into suitable fragments for the chute, removing the need for disruptive explosives. They significantly improve productivity by enabling continuous ore flow and preventing delays in operations. Stationary hydraulic mechanical hands are essential for safe, efficient mining. Overall, stationary hydraulic mechanical hands are ideal for solving blockage issues at the chute opening of underground mines. Their capability to remotely crush large ore into small particles enables safer, higher-volume operations. By eliminating the use of explosives, they remove major interruptions to ore transportation. Stationary hydraulic mechanical hands are critical tools for productive mining. HCBS-2520-D HCBM-2520-D HCBSR-3525-D HCBSR-4625-D

The Application of Rockbreaker Boom in Metal Mines Metal ore mining plays an important role in the mining industry. Metal ores contain ferrous metals such as iron, manganese and chromium, as well as non-ferrous metals such as copper, tin, zinc and nickel. In order to extract metals from ores, crushing equipment like gyratory crushers are widely used in metal mines to crush the ores into small particles for further processing. Challenges in Metal Ore Crushing However, the crushing process often encounters problems like ore inlet jamming and blockages. The large ore materials can easily get stuck in the ore inlet and screen outlet of the crushers, disrupting the crushing operations. To clear these blockages and ensure smooth crushing, mines have to stop the equipment frequently for cleaning, which reduces the productivity and efficiency of the mines. The Solution from Rockbreaker Boom Fixed hydraulic mechanical hands provide an effective solution to this problem. They are installed next to gyratory crushers and can handle the oversized crushing and clearing of blockages at the ore inlet. With a high-performance shock absorption system, the fixed hydraulic mechanical hands are safe and reliable to work in the harsh conditions of mines for a long time. They help crush large ore materials that get stuck in the crushers and clear the blockages efficiently without stopping the crushing equipment. Applications and Benefits in Metal Mines The fixed hydraulic mechanical hands are widely used in metal mines to assist gyratory crushers. In open-pit metal mines and underground metal mines alike, they prevent the halt of crushing operations due to blockages at the ore inlet or screen outlet. They improve the productivity and efficiency of mines by allowing continuous crushing. Their application in metal mines demonstrates the significant role that fixed hydraulic mechanical hands play in optimizing the mining process. In summary, fixed hydraulic mechanical hands provide a solution to crushing problems like ore inlet jamming and blockages in metal mines. By clearing blockages and oversized materials efficiently, they improve the productivity and efficiency of mines. Their wide application in assisting gyratory crushers during metal ore crushing highlights their importance in mining. With more mines realizing their benefits, fixed hydraulic mechanical hands are becoming essential auxiliary equipment for metal ore crushing. HCBS-2520-D HCBM-2520-D HCBSR-3525-D HCBSR-4625-D

Demolition Robot for Underground Multi-Purpose Mining Applications Demolition Robot for Underground Multi-Purpose Mining Applications In thin vein mining, compact and remotely controlled demolition robots have huge application potential. 80% of casualties in underground mines occur at the working face. Therefore, allowing workers to remotely control rock drilling, blasting, anchor rod installation and large block crushing can ensure the safety of these workers' lives. The demolition robot provides effective solutions for various underground mining applications with its compact structure, bionic three-section arm structure, non-blind spot operation, remote control operation and other excellent multi-functional designs. The demolition robot equipment uses heavy tracks and legs, which can work on the most uneven terrain. The working arm consists of three parts, providing an unprecedented range of motion, allowing rock drilling, prying, rock crushing and installation of anchor rods in any direction. In addition, the equipment uses a hydraulic system and does not require compressed air, which can maximize the reduction of facilities required at the working face. Electric drive ensures zero carbon emissions from these robots during operation. The same demolition robot can perform multiple tasks such as stripping, rock drilling, prying, mine tunnel maintenance, drilling, etc. It can not only improve the production efficiency of mines, but also improve the safety and sustainability of mining operations. Application 1: Crushing Large Blocks One demolition robot can be placed on a fixed grid or in a blast chamber to crush large blocks without the use of explosives or any unnecessary material handling. We now provide specifications ranging from 0.7 tons to 12 tons. The power-to-weight ratio of each specification is 2 to 3 times that of conventional excavators. Application 2: Ultra-deep Thin Vein Mining Deep vein mining requires equipment with high maneuverability and durability. Although robots can now be selected for large-scale mixed mining, these equipment are not suitable for ultra-deep thin veins. The demolition robot has other advantages such as high safety and high productivity of remote operation, high flexibility, high precision, etc. Some gold mines have achieved the above purpose by increasing the demolition robot in their deep vein mining. The demolition robot stitches its excellent power-to-weight ratio, which is usually equivalent to machines twice as large as existing equipment, and its efficiency is far greater than the most advanced pneumatic leg drill. It can withstand the high temperature and high pressure conditions of ultra-deep mining. According to statistics from a mine using demolition robots in deep mining, compared with traditional manual methods, using demolition robots can reduce labor costs by 60% for mines to advance one meter deep. Application 3: Mine Tunnel Maintenance Remotely controlled demolition robots can more efficiently perform two other tasks: repair and maintenance of mine tunnels. In recent years, mining methods have changed. Many mines are re-mining old veins with more advanced equipment to supplement ore production. However, abandoned mines are in a state of disrepair. There are large rocks, collapsed support systems and falling pipelines in the mines, making the mine clearing process slow and dangerous. In addition, as mining technology advances, mines require stricter safety standards. Therefore, a lot of work may be required to meet modern regulatory requirements when repairing old mines. In these cases, the versatile demolition robot can minimize equipment and personnel requirements and very efficiently complete mine repairs. For example, during initial repairs or refurbishments, the robot can use a rock breaker to remove loose rocks. During mine clearing, the robot breaks large blocks in a non-explosive manner to improve efficiency. Therefore, the mine does not need to stop operations and evacuate personnel for large block blasting. Then, the operator can switch the robot's tools to remove support components and pipelines using shearing tools or multi-blade attachments, and drag away pipelines or discarded support beams. After installing a grab bucket on the robot, it can transport materials and carry out mucking. Drilling components can be used for large block blasting as well as installing support systems and suspension devices. The grab bucket can be used to install support rebars, safety nets or wire nets, as well as install new auxiliary facilities such as tracks, pipes or cables. Finally, the robot can also use shotcrete attachments purchased from leading manufacturers. Mines using demolition robots to repair abandoned mines can double the monthly depth increase and reduce labor requirements by 44%. The multi-functional design features of the demolition robot provide solutions such as mechanization and safe maintenance for mining. It can not only improve the productivity of mines, but also improve the safety and sustainability of mines. HCR70D HCR120D HCR170D HCR200D HCR500D