Anhui Hitech Intelligent Equipment Holds the 2025 Annual Meeting Under the theme “Forge the Blade, Charge Ahead — Victory Is Ours,” Hitech Intelligent recently held its 2025 Annual Meeting. Colleagues from across the company gathered to review the year’s progress, recognize outstanding contributions, and align on priorities for the year ahead. The event concluded successfully in a warm and spirited atmosphere. Year-End Review and Target Alignment The year-end summary meeting kicked off the annual conference, the General Manager summarized key progress made over the past year, including technology advancement and market expansion in the intelligent equipment sector, and outlined the company’s strategic direction going forward. Department heads then signed the annual target responsibility agreements, reinforcing shared accountability and execution focus for the new year. Recognition and Awards The awards ceremony was held during the evening session. The company presented honors including the Technical Breakthrough Blade Award, Market Expansion Steed Award, Lean Manufacturing Craftsman Award, and Outstanding Collaboration Team Award. These recognitions highlighted exemplary performance and teamwork, and reflected the company’s commitment to encouraging excellence and value creation. Performances, Engagement, and Lucky Draw Employees delivered a series of performances, complemented by interactive games that strengthened team engagement. The lucky draw ran throughout the evening and added excitement to the program, creating memorable moments for attendees. Looking Ahead This annual meeting served as both a year-end review and a rallying point for the future. In the coming year, Anhui Hitech Intelligent Equipment Co., Ltd. will continue to uphold a results-oriented approach, strengthen execution, and pursue steady, high-quality development—working together to deliver stronger outcomes for customers, partners, and the market.

Powerful HCR 900R Demolition Robot for Cleanup Operations Whether you need power or precision for a cleanout, the HCR 900R demoliton robot delivers reliable performance every time.The HCR900R, the heaviest robot in Hitech’s demolition robot lineup, offers an incredible 10-meter reach and 360-degree arm rotation. This NEW powerful demolition robot excels in heavy and demanding demolition and maintenance work in the metal processing industry. Equipped with Hitech’s unique heat and impact-protected process breaker, it is perfect for working with hot ladles, converters, runners, and furnaces. Enhanced maneuverability allows for precision work like never before.

Hitech's Next-Generation Demolition Robot – The All-New HCR 900 Building on the success of its predecessors, Hitech Intelligent Equipment has independently developed this new robot to replace foreign products, fill the gap in the domestic demolition robot market, and meet the extreme requirements of the most demanding underground hard rock operations. The HCR 900 represents a significant improvement over its predecessor in many aspects. The robot's design and engineering are more refined, its power is stronger, its operation is more precise, and its new hydraulic breaker is more powerful. All of this is achieved with almost no increase in size and weight, while output power is increased by 25%. The HCR900 demolition robot is available in two different models: the standard HCR 900D equipped with the heaviest and most powerful hydraulic breaker, and the HCR 900R equipped with a high-precision rotating arm system. The HCR 900R is designed for applications where range and precision are more important than power, offering maximum flexibility. It features a 360-degree continuous rotating boom for smooth movement and maximum accuracy. It also has thermal insulation for use with high-temperature refractory materials in metal processing plants and is equipped with a thermally insulated hydraulic breaker. Despite its large size and weight exceeding 11 tons, the machine is designed for single-person maintenance. Without the need for any heavy-duty handling, the HCR 900 packs powerful performance into a compact and intelligent design.

Hitech Intelligent Launches China's Largest Demolition Robot Leveraging its strong technological capabilities, Hitech has independently developed and proudly launched its new product, the HCR 900 demolition robot, currently the largest and most powerful demolition robot in China. Building upon the success of its predecessor, it has undergone a comprehensive upgrade, with significant improvements in power and performance. The HCR 900 boasts a 25% increase in power, setting a new benchmark for reliability in the industry. The HCR 900 is available in two models: the standard HCR 900D, equipped with the most powerful hydraulic breaker in demolition robot history; and the HCR 900R, equipped with a high-precision rotary arm system.

Hitech Intelligent has developed the HCR900D, a demolition robot designed for heavy-duty industrial applications. As the largest model of its kind in China, it represents a significant step in filling the market's need for a large-scale, domestically produced demolition robot with independent intellectual property rights. The HCR900D is built to address the specific challenges of heavy demolition and tunnel excavation. Its primary function is to provide a reliable and powerful solution for tasks that require high impact force and sustained operation. Focused on Power and Performance The core of the HCR900D is its heavy-duty hydraulic breaker. This component is engineered to deliver a level of impact force that meets the demands of the most strenuous demolition work. In practical terms, this means it can efficiently break down thick reinforced concrete, hard rock, and other stubborn materials, potentially reducing project time on large-scale jobs. Designed for Reliability and Ease of Maintenance Beyond its power, the HCR900D is designed with a focus on operational uptime and durability. Its construction utilizes a robust frame and components selected to withstand the stresses of continuous use in challenging environments. The design philosophy prioritizes straightforward maintenance, with easily accessible service points to simplify routine checks and minimize downtime. This approach is intended to provide a consistent and dependable performance on the job site. Practical Operational Flexibility The HCR900D demolition robot possesses the mobility and independent operation capabilities required to handle a variety of harsh working conditions, especially for heavy demolition and tunneling.In summary, the HCR900D from Hitech Intelligent is a practical tool developed for contractors and enterprises that require a capable and reliable demolition robot. It combines significant breaking power with a design focused on durability and ease of maintenance. For more detailed specifications and operational data, please contact Hitech Intelligent. We can provide further information on how the HCR900D can be applied to your specific project requirements.

Rockbreaker Boom System Maintenance in Harsh Conditions: Cold Weather, Dust, and Hydraulic Reliability A rockbreaker boom system is built to keep crushers, grizzlies, hoppers, chutes, and bins flowing by breaking oversize rock and clearing blockages. In harsh operating environments—sub-zero winters, abrasive dust, and continuous duty cycles—maintenance becomes the difference between steady production and costly downtime. This guide explains how to maintain a rockbreaker boom system for cold weather performance, dust protection, and long-term hydraulic reliability, with practical checklists you can apply on-site. 1) Why harsh conditions punish a rockbreaker boom system Harsh sites add failure modes that don’t show up in mild climates: Cold weather thickens hydraulic oil, slows response, increases pressure spikes, and makes seals less compliant. Dust and fines abrade pins and bushings, contaminate lubricants, clog coolers, and accelerate wear on cylinders and breaker tools. Hydraulic reliability is challenged by heat cycling, contamination, cavitation, improper pressure settings, and vibration-induced loosening. A rockbreaker boom system is a combination of structural, hydraulic, and control elements: boom, stick, slewing mechanism, base/column, hydraulic power unit (HPU) or plant hydraulics interface, valves, hoses, cylinder groups, breaker, and electrical/automation (where applicable). Maintenance must address all of these, not just the breaker tool. 2) Cold weather maintenance: keep hydraulics responsive and seals healthy 2.1 Choose the right hydraulic oil and manage viscosity Cold viscosity is a top cause of sluggish movements and pump stress. For a rockbreaker boom system operating in winter conditions: Use a hydraulic oil grade approved by the equipment manufacturer for your expected temperature range. If your site sees big swings (e.g., -20°C nights and warmer days), consider oils with high viscosity index that remain stable across temperatures. Watch for foaming and aeration: cold starts can trap air, leading to erratic motion and cavitation damage. Best practice: treat “oil selection” and “oil cleanliness” as a single system. Cold starts + dirty oil is a multiplier for valve sticking and seal wear. 2.2 Warm-up procedures: reduce pressure shock A rockbreaker boom system should not be asked to deliver full force immediately in freezing temperatures. Start the hydraulic power unit and run at low load until oil reaches a safe operating temperature. Cycle cylinders slowly: small movements help circulate fluid and warm components evenly. Avoid high-impact breaking until the breaker and hydraulic circuits are warm enough to prevent brittle seal behavior and pressure spikes. Operator note: cold oil can trigger relief valve chatter. If you hear unusual noise or see surging, stop and let the system stabilize. 2.3 Seal checks and winter leak management In cold conditions, elastomer seals harden and micro-leaks become visible. Inspect cylinder rods for pitting, corrosion, or scoring—these damage seals quickly. Check fittings and hose ends after the first hour of operation; temperature changes can cause contraction and loosen connections. Keep rod surfaces clean; ice, grit, and salt can act like sandpaper on wipers. Rule of thumb: small winter leaks often become summer failures because they indicate seal or surface damage that will worsen under higher cycle rates. 2.4 Electrical and controls protection (if equipped) If your rockbreaker boom system uses sensors, limit switches, remote control, or automation: Confirm cable jackets are rated for low temperatures and remain flexible. Protect enclosures from condensation; cold-to-warm transitions can cause moisture to form inside boxes. Verify emergency stop circuits and interlocks in cold starts—stiff buttons and moisture can create intermittent faults. 3) Dust, fines, and abrasion: stop contamination before it becomes downtime Dust is not just a housekeeping issue. It is a wear accelerator and a hydraulic reliability threat. 3.1 Airborne dust control around the rockbreaker boom system Even modest improvements in dust control can extend component life: Improve sealing and skirting around hoppers/chutes to reduce dust clouds near the boom base. Use targeted water misting or dust suppression (site rules permitting) to reduce airborne fines. Avoid directing dust-laden airflow across the hydraulic cooler or electrical enclosures. 3.2 Cooler and radiator maintenance: prevent overheating and viscosity breakdown A clogged cooler raises oil temperature, which accelerates oxidation and reduces hydraulic reliability. Clean cooler fins routinely using low-pressure air from the “clean side” outward to avoid embedding dust. Inspect for oil film on cooler fins—this traps dust and indicates a leak. Monitor oil temperature trends; a steady rise over weeks often indicates cooler restriction or bypass valve issues. 3.3 Greasing and wear points: pins, bushings, and slew bearings Dust + inadequate lubrication is a classic wear combination. Use the correct grease type recommended for heavy-duty, dusty applications. Grease at the right frequency—often more frequently in dusty sites. Wipe grease points clean before applying grease to avoid injecting grit into bearings. Pay special attention to: Boom and stick pins Slew ring/bearing and gear teeth Breaker mounting bracket pins and bushings Practical tip: track pin wear by measuring play at defined intervals (e.g., monthly). If play increases faster than expected, increase lubrication frequency and check for damaged seals or misalignment. 3.4 Protect cylinder rods and hose routing Dust sticks to oily surfaces. If rod surfaces become “gritty,” wipers will be overwhelmed. Keep cylinder rods clean; consider protective guards or boots where feasible (but ensure they don’t trap abrasive fines). Review hose routing and clamping: vibration can cause hoses to rub, creating weak spots that fail under pressure. Replace worn clamps and abrasion sleeves early—hose failures are often preventable. 4) Hydraulic reliability: contamination control, pressure settings, and predictive checks Hydraulic issues can hide until production demands peak. A rockbreaker boom system that “seems fine” can still be eating itself internally if contamination and pressures aren’t controlled. 4.1 Cleanliness: the foundation of hydraulic reliability Hydraulic oil contamination causes valve sticking, pump wear, cylinder scoring, and breaker performance loss. A strong program includes: Filtration discipline: use quality return and pressure filtration, and maintain breathers (desiccant breathers help in humid/cold climates). Sampling and analysis: periodic oil analysis for particle count, water content, and wear metals. Correct topping-up practices: use filtered transfer containers; never open-fill from dirty drums. Water control: water can enter via condensation, damaged seals, or washdown. Water reduces lubricity and promotes corrosion. If you only choose one metric to track, choose particle contamination trend plus water content. These correlate strongly with reliability. 4.2 Pressure and flow: keep the system within design limits Improper pressure settings can destroy a rockbreaker boom system over time. Confirm system relief pressures match the manufacturer’s specifications for the boom and breaker. Verify breaker supply flow is correct; excessive flow can overheat oil and accelerate seal wear. Watch for pressure spikes during cold starts or when the breaker hits solid resistance. Maintenance action: schedule periodic checks of relief valve settings and look for drift. Vibration and wear can change settings over long intervals. 4.3 Cavitation and aeration: the silent damage Cavitation can occur if the pump starves for oil or if the oil is too viscous during cold starts. Symptoms include: rattling or unusual pump noise sluggish or inconsistent cylinder movement foamy oil in sight glass overheating with no obvious load increase Fixes include proper warm-up, correct oil viscosity, suction line inspection, and ensuring reservoir levels and baffles are correct. 4.4 Breaker tool and attachment reliability The breaker itself is a critical part of the rockbreaker boom system maintenance plan. Inspect tool wear: chisel/moil/point tools wear faster in abrasive rock. Maintain correct tool lubrication (where applicable) and check retainer pins. Verify the breaker is not being used as a prying tool; side loading can damage the tool, bushings, and boom structure. Monitor accumulator charge (if applicable) per manufacturer instructions—wrong charge affects impact energy and can stress the hydraulic circuit. 5) Structural and mechanical integrity: prevent cracks and loosened joints Harsh conditions often mean higher vibration, more shock loads, and more thermal cycling. 5.1 Bolt torque and fastener audits Re-torque critical fasteners on a schedule (e.g., after installation, after the first week, then monthly/quarterly depending on duty). Use appropriate locking methods: mechanical locking, correct thread treatments, and proper washer selection. 5.2 Crack inspection and weld health Conduct routine visual inspections on high-stress areas: boom/stick junctions, base pedestal, slew ring mounts, and breaker brackets. Look for paint cracking, rust lines, or “dust tracing” along welds—these can signal a crack. If cracks appear, stop operation and repair properly; “keep running” often turns small cracks into structural failure. 5.3 Slew system checks Slew bearing and gear issues can cause misalignment, unusual noise, and accelerated wear. Check backlash and lubrication. Inspect slew drive mounting and gear tooth condition. Listen for rhythmic knocking during rotation—often a warning sign. 6) Maintenance schedule templates for harsh sites Below are practical intervals you can adapt to your actual duty cycle. Daily (or every shift) Walk-around: leaks, loose hoses, damaged guards Check oil level and visible contamination (cloudiness/foam) Clean cylinder rods and inspect for scoring Quick check of cooler airflow path and dust buildup Verify breaker tool retention and obvious damage Weekly Thorough grease service of pins, bushings, and slew gear/bearing Inspect hose clamps, abrasion sleeves, and routing Clean cooler fins more deeply (site dust levels determine frequency) Check fasteners on breaker mount and high-vibration areas Monthly / Quarterly Oil sampling and analysis (more frequent in extreme conditions) Check relief pressure settings and breaker flow Inspect slew bearing condition and gear wear Measure pin play and bushing wear trends Inspect structural welds on boom, pedestal, and brackets Seasonal (before winter / before dusty season) Confirm correct oil grade for expected temperatures Verify breathers, seals, and reservoir condition for condensation control Review operator warm-up procedures and retrain if needed Stock critical spares: hoses, seal kits, filters, tool retainers, and breaker tools 7) Common harsh-condition mistakes to avoid Skipping warm-up and going straight to heavy breaking in sub-zero temperatures. Over-greasing without cleaning grease points first (injecting dust into bearings). Ignoring cooler clogging until overheating appears (damage already started). Running with minor leaks (often a sign of rod damage or seal failure). Using incorrect hydraulic oil for the season or mixing oil types. Treating filtration as optional—contamination control is non-negotiable for hydraulic reliability. Allowing side loads on the breaker tool, which can damage the entire rockbreaker boom system. FAQs 1) How do I maintain a rockbreaker boom system in extreme cold without sacrificing productivity? Use an approved cold-weather hydraulic oil, follow a structured warm-up routine (circulate oil and slowly cycle cylinders), and inspect seals/hoses early in the shift for contraction-related loosening. Avoid full breaker duty until oil temperature stabilizes, then ramp up gradually. 2) What is the fastest way dust reduces hydraulic reliability in a rockbreaker boom system? Dust enters through breathers, open fill practices, worn wipers, and contaminated grease points. Once inside, it increases particle count, causes valve sticking, accelerates pump wear, and scores cylinders. Strong filtration, clean filling methods, and disciplined greasing are the fastest ways to prevent this. 3) Which maintenance items most directly prevent downtime for a rockbreaker boom system? Focus on contamination control (filters, breathers, clean oil handling), cooler cleaning to prevent overheating, pin/bushing lubrication and wear tracking, hose routing/abrasion protection, and periodic checks of pressure/flow settings. These actions address the root causes of most failures in harsh environments.

Rockbreaker Boom System vs Excavator-Mounted Breaker: Safety, Productivity, and Total Cost in Quarries In hard rock quarries, few problems are as expensive—and as routine—as crusher blockages, oversize rocks, and hang-ups in hoppers, chutes, and grizzlies. When material flow stops, everything downstream idles: haul trucks queue, screens starve, and your plant’s cost per ton climbs by the minute. To restore flow, most quarry operators default to one of two solutions: a dedicated rockbreaker boom system installed at the crusher, or an excavator fitted with a hydraulic breaker that is moved in to clear the obstruction. At first glance, both methods “break rock.” But in day-to-day quarry reality, they behave very differently in safety exposure, productivity and uptime, and total cost of ownership. This article compares the two approaches in a practical, operations-first way—so you can choose the right tool for your primary crusher, secondary station, or stockpile management points. What a rockbreaker boom system is (and why quarries use it) A rockbreaker boom system is a stationary, pedestal-mounted boom with a hydraulic hammer (or other tool) designed specifically to clear blockages and reduce oversize at fixed crushing and screening points. The boom provides controlled reach into the crusher mouth, feeder, or hopper, while the hammer fractures material that bridges, arches, or wedges. In quarry settings, the biggest advantage of a rockbreaker boom system is availability: it’s always in position, ready to work. Because it’s engineered around the geometry of the crusher opening and the material flow path, it can often clear hang-ups faster and more consistently than mobile equipment. Typical installations include: Primary jaw or gyratory crusher feed opening Dump pocket and grizzly area Secondary and tertiary crushers where oversize appears Transfer chutes where plugging occurs What an excavator-mounted breaker is (and where it fits) An excavator-mounted hydraulic breaker is a versatile tool, commonly used for bench scaling, boulder breaking, trenching, demolition, and occasional crusher support. If the quarry already owns an excavator, adding a breaker can appear cheaper than installing a stationary boom. It can also serve multiple tasks across the site. However, when an excavator is used to clear crusher blockages frequently, it becomes part of your “critical path.” That has major implications for safety and uptime—especially if the excavator must drive into constrained areas around the crusher station. Safety comparison: fixed control vs mobile risk exposure Safety is where the difference often becomes clearest, especially in busy quarries with tight layouts and multiple trucks cycling near the plant. 1) Operating distance and line-of-fire control A rockbreaker boom system is typically operated from a protected cabin or remote station with clear visibility, and it’s engineered to work within a defined envelope. That reduces the chance of operators positioning themselves in the “line of fire” near the crusher throat. An excavator-mounted breaker often requires driving into areas with limited clearance, poor sight lines, and proximity to edge drop-offs, retaining walls, or dump pockets. The operator may be closer to hazardous pinch points, falling rock, and rebound. 2) Access to the crusher station When a crusher blocks, the plant becomes a high-risk zone: bridging rock can release suddenly, oversize can tumble, and vibrations can destabilize material. A rockbreaker boom system is installed for this exact scenario, so you avoid improvised access routes and repeated traffic into the station. With an excavator, you’re adding: More mobile traffic near the plant More reversing and maneuvering in tight spaces Potential interactions with haul trucks and loaders 3) Reduced need for manual intervention Operators sometimes resort to bars, chains, or manual clearing when a mobile breaker isn’t immediately available. A dedicated rockbreaker boom system can reduce the likelihood that crews attempt risky manual clearing because the tool is always on station. Bottom line on safety: In most quarries, a rockbreaker boom system lowers exposure by keeping blockage-clearing controlled, repeatable, and within engineered boundaries—rather than relying on ad hoc mobile access. Productivity and uptime: clearing time matters more than you think In crushing circuits, minutes add up. A single blockage event can cause a cascade of losses: Dump trucks waiting → cycle time increases → cost per ton increases Screens and conveyors starved → throughput drops Operators shift to “recovery mode” instead of stable production 1) Response time: always ready vs mobilize-and-position A rockbreaker boom system is ready immediately. The operator can engage the blockage within seconds, often without pausing other coordinated tasks. An excavator-mounted breaker must be: Available (not assigned elsewhere) Driven to the station Positioned safely Stabilized before breaking begins That mobilization time becomes the hidden tax of the “cheaper” option. 2) Effectiveness in confined crusher geometries Crusher mouths and dump pockets are awkward: steep angles, fixed steelwork, and constrained approach paths. A well-designed rockbreaker boom system is selected for reach, slew range, and hammer positioning in those tight geometries. Excavators can struggle with: Limited reach without putting the machine in a risky location Difficult angles that reduce hammer efficiency Repositioning time as the obstruction shifts 3) Consistency across shifts A stationary rockbreaker boom system creates a repeatable operating procedure: same position, same controls, same envelope, same workflow. That consistency improves clearing speed and reduces operator-to-operator variability. With excavators, results often vary depending on: Operator skill Machine condition and breaker wear Site congestion and access constraints Bottom line on productivity: If blockages happen weekly—or daily—the uptime advantage of a dedicated rockbreaker boom system often outweighs the flexibility of an excavator-mounted breaker. Total cost in quarries: CapEx is only the first line item Quarry buyers often compare only purchase price: “A boom system costs more than a breaker attachment.” But total cost is a combination of CapEx, OpEx, downtime cost, and opportunity cost. 1) CapEx comparison Rockbreaker boom system: Higher upfront cost due to pedestal mount, hydraulic power unit (or integration), boom structure, controls, and installation. Excavator breaker: Lower incremental cost if you already own an excavator, but higher if you must purchase a dedicated carrier machine. 2) OpEx and maintenance Both options have wear parts: tool bits, bushings, seals, hydraulic hoses, and hammer maintenance. But a rockbreaker boom system is typically used in a fixed application with more controlled operating angles—often reducing abusive side loading and unintended impacts. Excavators in tight crusher zones can face: Increased undercarriage wear from repeated travel Higher risk of accidental contact with steelwork More frequent hose damage from sharp edges and cramped positioning 3) Downtime cost (the big multiplier) The true cost driver is often production loss during unplanned stoppages. If your plant is rated at, say, 300–800 tons/hour, even short stoppages translate into significant lost revenue or higher unit costs. A rockbreaker boom system reduces stoppage duration by cutting mobilization time and improving clearing efficiency. If blockages are rare (e.g., a few times per year), the economics tilt more toward a breaker attachment. If blockages are frequent, the stationary system often wins decisively. 4) Opportunity cost of tying up an excavator Even if the excavator is “already owned,” using it as a blockage-clearing tool means it’s not performing other value-generating tasks: Face work and scaling Feeding mobile crushers Stockpile management Loading support and cleanup A rockbreaker boom system frees mobile equipment to do what only mobile equipment can do. Bottom line on total cost: In quarries with frequent blockages or high plant utilization targets, the total cost advantage often shifts to the rockbreaker boom system because it protects throughput and reduces disruption across the operation. When an excavator-mounted breaker is the better choice There are legitimate scenarios where an excavator breaker is the smarter tool: Low blockage frequency: If your feed is well-scaled and bridging is rare. Multiple work areas: You need the breaker for bench work, oversize at different locations, or demolition tasks. Temporary plants: Short-term projects where permanent installation doesn’t make sense. Space constraints: The crusher station cannot physically accommodate a pedestal boom structure. In these cases, the excavator breaker delivers flexibility and can be financially sensible—especially if your operational rhythm doesn’t depend on instant blockage response. When a rockbreaker boom system is the better choice A rockbreaker boom system tends to be the best choice when: Blockages are frequent or unpredictable Plant uptime is your top KPI Crusher station access is tight or hazardous Multiple trucks depend on continuous dumping You want standardized, shift-to-shift clearing procedures You need faster return to steady-state throughput In other words: when the crusher is the heartbeat of your quarry, a dedicated rockbreaker boom system acts like an insurance policy against the most common causes of production interruption. Practical selection checklist for quarry managers If you’re evaluating solutions, focus on measurable operational variables: How often do blockages occur? (per shift, per day, per week) What is your average clearance time now? (including mobilization) What is the hourly cost of lost throughput? (tons/hour × margin or cost/ton) Can the crusher station be accessed safely by an excavator under all conditions? Is the excavator needed elsewhere during peak production? Do you want a dedicated operator procedure that reduces variability? If your answers trend toward frequent events, high throughput cost, and constrained access, it’s hard to beat a rockbreaker boom system. Conclusion: choose the tool that protects your crusher uptime Both systems have a role in modern quarry operations. An excavator-mounted breaker can be an excellent multi-purpose tool, especially when blockages are infrequent and site tasks are diverse. But for quarries where crusher stoppages are a regular threat to tonnage and scheduling, a dedicated rockbreaker boom system usually delivers the best mix of safety control, faster clearance, and lower total cost over time. In practice, the most productive quarries often use both: a rockbreaker boom system guarding the primary station, and excavator breakers handling field breaking and occasional secondary support. The key is matching the tool to the risk profile and cost structure of your operation. FAQs 1) Is a rockbreaker boom system only for primary crushers? No. While primary crushers are common installations, a rockbreaker boom system is also widely used at secondary and tertiary crushers, transfer chutes, hoppers, and grizzlies—anywhere bridging, plugging, or oversize disrupts flow. 2) Can an excavator-mounted breaker replace a rockbreaker boom system in a high-throughput quarry? It can, but it often increases downtime due to mobilization and positioning time, and it can introduce additional safety exposure near the crusher station. In high-throughput environments with frequent blockages, a rockbreaker boom system typically provides faster, more consistent clearance. 3) What drives ROI for a rockbreaker boom system the most? The biggest ROI lever is usually reduced downtime—shorter and fewer stoppages at the crusher station. Secondary benefits include improved safety control, standardized operating procedures, and freeing excavators for other production tasks.

Rockbreaker Boom System Selection Guide: Reach, Breaker Size Choosing the right rockbreaker boom system is one of the highest-leverage decisions you can make for productivity, safety, and total cost of ownership in mining, quarrying, and aggregate processing. Get it right and you’ll reduce downtime, prevent blockages from turning into full stoppages, and keep operators out of hazardous zones. Get it wrong and you’ll fight chronic under-reach, oversized breakers that overload structures, or poor coverage that leaves “dead spots” in the crusher mouth. This guide focuses on the two selection variables that most directly determine performance: reach (coverage and geometry) and breaker size (impact energy and tool dimensions). We’ll also cover the practical constraints—mounting, duty cycle, automation, and serviceability—that should shape your final specification. 1) What a rockbreaker boom system actually does (and why sizing matters) A rockbreaker boom system is a stationary mechanical boom paired with a hydraulic breaker (hammer) used to clear oversize rock and bridged material around crushers, grizzlies, hoppers, and transfer points. Instead of sending personnel with a bar or excavator into dangerous areas, you use a purpose-built system designed for repetitive, high-impact breaking and precise positioning. Why sizing matters: Reach defines coverage. If the boom can’t reach the full mouth, corners, and choke points, you’ll still need manual intervention or secondary equipment. Breaker size defines breaking authority. A too-small breaker will “tickle” boulders, increasing hit count and cycle time. Too large, and you risk structural fatigue, mounting failures, and wasted energy. The best rockbreaker boom system is not the biggest—it’s the one that matches your rock size distribution, crusher layout, and duty cycle. 2) Start with reach: coverage beats raw length When people say “reach,” they often mean maximum boom length. In practice, selection is about effective working envelope: can the tool point cover the areas where blockages actually occur, at usable angles, without the boom fighting the structure? 2.1 Map your working envelope (the step most buyers skip) Before you look at brochures, sketch or measure: Crusher opening dimensions (width, depth) Hopper walls and any overhangs Grizzly bars / spacing and elevation Chutes and transfer points Clearance to walls, catwalks, guards, conveyors Mount location constraints (pedestal position, steel base, concrete plinth) Then define your “must-reach” points: Center of the crusher mouth (typical bridging zone) Back wall (where wedging can build) Left and right corners (dead spots) Top lip / grizzly edge (hang-ups) Chute throat if you’re clearing above a feeder A well-selected rockbreaker boom system can hit all five with enough articulation to place the tool squarely. 2.2 Reach is geometry: consider horizontal reach, vertical reach, and articulation Key geometric specs to evaluate: Horizontal reach: how far the tool can extend over the mouth/chute. Vertical reach (downreach): can the tool point travel deep enough into the hopper or crusher to attack lodged material? Slew range: the rotation angle around the pedestal (often 360° or limited by hoses/guards). Boom/stick articulation angles: determines whether you can approach boulders from above, from the side, and whether you can retract without collisions. Rule of thumb: Prioritize a working envelope that covers your blockage zones at workable tool angles (not just maximum reach at a “fully stretched” pose you’ll never use). 2.3 Avoid “overreach” that creates structural pain Selecting a rockbreaker boom system with excessive reach can backfire: Higher bending moments at the pedestal Greater vibration transfer into mounting steel Reduced stiffness (more “whip”), which wastes impact energy More maintenance due to pin/bushing wear and hose fatigue If you need occasional extra reach, it’s often better to optimize mounting position or pedestal height rather than jumping to a much larger boom. 3) Breaker size: match impact energy to your rock and process The breaker is the business end of your rockbreaker boom system. Sizing is about delivering enough impact energy to break oversize material quickly, without overstressing the boom, pedestal, or base. 3.1 Inputs that determine breaker size To choose breaker size responsibly, evaluate: Typical oversize size (e.g., P80 oversize at the crusher) Rock hardness/abrasiveness (compressive strength, silica content) Frequency of bridging (occasional vs continuous duty) Crusher type (jaw vs gyratory vs cone vs sizer; each has different choke/bridging behavior) Feed method (dump pocket vs apron feeder vs grizzly) Operating conditions (wet sticky ore, clay, freeze-thaw) A breaker that’s perfect for an aggregate jaw crusher may be underpowered for hard, blocky ore in a primary gyratory pocket. 3.2 Don’t “oversize” the hammer to compensate for poor reach One common mistake is selecting a giant breaker because the system struggles to reach the right impact angle. That leads to: Increased reaction forces and structural fatigue Higher hydraulic demand (power pack or carrier) Larger tool steel costs More downtime from bushing/pin/line failures Fix geometry first. Then size the breaker. 3.3 Breaker size must be compatible with boom class and mounting A rockbreaker boom system is engineered as a package: boom stiffness, cylinder sizing, slew bearing/pedestal capacity, and base anchoring all interact with breaker energy. If your breaker is too large for the boom class: You’ll see cracks in mounting structures Pins/bushings wear rapidly Slew gearbox/bearing life drops You may get poor control due to rebound and vibration Ask suppliers for recommended breaker range for the boom model and insist on load case documentation for your duty cycle. 4) The reach–breaker pairing matrix (practical selection logic) Think of selection as pairing a working envelope with a breaker energy window: Scenario A: Frequent bridging, moderate rock, tight pocket Priority: fast positioning + consistent coverage Reach: moderate, optimized articulation to corners Breaker: mid-range; high reliability and controllability Why: cycle time is dominated by “move + hit + reposition,” not brute force Scenario B: Large oversize, hard rock, deep dump pocket Priority: downreach + authority Reach: strong vertical reach and stiff boom Breaker: larger energy class, higher duty rating Why: you need to reach deep and fracture boulders efficiently Scenario C: Multiple stations / transfer points on one platform Priority: slew coverage + collision avoidance Reach: wide slew range with predictable envelope Breaker: balanced size; avoid excessive reaction loads Why: maneuverability matters more than maximum hammer size This mental model helps keep the rockbreaker boom system appropriately matched to the real bottleneck. 5) Mounting and layout: the hidden determinants of performance Even a perfectly sized rockbreaker boom system will underperform if mounted poorly. 5.1 Pedestal position and height A higher pedestal can improve downreach and tool angle. Too high can reduce stiffness and increase top-heavy vibration. A pedestal offset from the mouth can create dead zones. Best practice: choose a mount location that minimizes required reach while maximizing coverage. Sometimes moving the mount by a meter beats buying a larger system. 5.2 Structural base and anchoring The base must absorb repeated shock loads. Ensure: Proper steel thickness and gusseting Adequate anchor bolts and embedment in concrete Vibration management (where applicable) Clear inspection access If your supplier doesn’t ask for foundation drawings and load limits, treat that as a red flag. 6) Duty cycle and hydraulics: size for your real workload Two rockbreaker boom systems with the same reach and breaker can behave very differently depending on hydraulics and duty rating. 6.1 Hydraulic power: flow and pressure stability Your breaker’s efficiency depends on stable hydraulic power. Undersized power packs cause: Reduced impact frequency Weak blows Excess heat and oil degradation Oversized power packs waste energy and increase cost. Specify based on breaker requirements plus control system needs. 6.2 Heat management and contamination Rockbreaking is harsh: High heat from continuous impact Dust and fines contaminating seals Vibration loosening fittings Look for filtration strategy, cooler sizing, and hose routing protection in the rockbreaker boom system design. 7) Automation, controls, and safety: selection is no longer purely mechanical Modern rockbreaker boom systems increasingly integrate automation and remote operation features to reduce operator exposure and improve consistency. Consider: Remote controls (line-of-sight, camera-based) Cameras and lighting for the crusher mouth Interlocks with crusher operation (safety and coordination) Auto-positioning or semi-automatic breaking routines (where available) Guarding and exclusion zones designed into the platform If your site has strict safety compliance or limited skilled operators, control sophistication can be as important as reach. 8) Serviceability and lifecycle cost: where the ROI really lives A rockbreaker boom system is a long-life asset, but only if it’s maintainable. Check: Pin/bushing replacement access Standardized wear parts and tool steels Hose routing and protection sleeves Greasing points centralized or automated Slew bearing and gearbox service intervals Local parts availability and support responsiveness A slightly more expensive system can be cheaper over five years if it saves even a few major shutdowns. 9) A simple step-by-step selection checklist Use this process to narrow options quickly: Define stations: crusher mouth, hopper, grizzly, chute. Map must-reach points and required tool angles. Choose mounting location (pedestal position and height) to minimize overreach. Estimate oversize characteristics (size + hardness + frequency). Select boom class that provides coverage with stiffness. Select breaker size within boom’s recommended range for your rock and duty. Validate hydraulics (flow, pressure, cooling, filtration). Confirm structural design (foundation, base steel, anchoring). Specify controls and safety (remote operation, cameras, interlocks). Evaluate service model (parts, maintenance access, warranty, support). This prevents the two classic mistakes: buying on maximum reach alone, or buying on breaker size alone. FAQs 1) How do I know if my rockbreaker boom system has enough reach? A rockbreaker boom system has “enough” reach when the tool point can cover all blockage-prone zones—center, back wall, corners, lip/grizzly edge, and any chute throat—at workable angles without collisions. Maximum length is less important than the effective working envelope defined by articulation and mounting position. 2) Is it better to choose a larger breaker for faster breaking? Not always. A larger breaker can increase reaction loads, accelerate wear, and require a heavier boom and stronger foundation. The best approach is to optimize reach and tool angle first, then select a breaker size that matches your rock hardness, oversize size distribution, and duty cycle within the boom’s rated range. 3) What’s the biggest cause of downtime with a rockbreaker boom system? Common downtime drivers are structural fatigue from oversizing, poor hose routing and protection, insufficient hydraulic cooling/filtration, and wear part neglect (pins, bushings, tool steels). A well-specified system with serviceable layout and correct breaker pairing typically delivers the best uptime.

Rockbreaker Boom System for Underground & Tight Sites: Compact Setups for Chutes, Grizzlies, and Bins Underground mines and tight quarry installations have a very specific pain profile: restricted headroom, narrow access routes, poor visibility, and high consequences when material flow stops. A single hang-up in a chute, grizzly, ore pass collar, or surge bin can starve the plant, idle trucks, and force hazardous manual intervention. In these environments, a rockbreaker boom system isn’t a “nice-to-have”—it’s a control tool for keeping tonnes moving safely. The challenge is that underground and tight sites demand a compact, purpose-built rockbreaker boom system, not a scaled-down surface design. This article explains how to design and select a rockbreaker boom system for underground and constrained layouts, including compact reach envelopes, mounting strategies, controls, and maintenance practices. You’ll also see where the terms stationary rock breaker and rock breaker system fit into procurement and specification language. Why tight sites create more blockages (and risk) In tight sites, blockage frequency increases because: Fragmentation variability is amplified: Oversize rocks have fewer places to “go,” so they wedge at the first restriction point. Geometry is less forgiving: Shorter chutes, sharper transitions, and small pocket volumes encourage bridging and arching. Moisture and fines build-up: Underground humidity plus fines can create sticky hang-ups and ratholes. Access is limited: When something jams, the response options are fewer—and often riskier. A compact rockbreaker boom system solves the practical problem: clear hang-ups quickly, keep people away from the drop zone, and prevent stoppages from becoming extended downtime. In procurement language, many teams describe the same category as a stationary rock breaker (emphasizing fixed installation), while rock breaker system is commonly used as a broader umbrella term for engineered breaker-and-boom packages. What “compact” really means for a rockbreaker boom system For underground applications, “compact” does not simply mean shorter boom segments. A compact rockbreaker boom system must balance four constraints: Reach coverage: The rockbreaker boom system must still reach the entire “hang-up envelope”—the locations where bridging actually occurs, not just where it is easy to reach. Working angles: The rockbreaker boom system must operate without extreme joint angles that reduce hammer effectiveness and accelerate wear. Installation footprint: The rockbreaker boom system must fit around existing steel, liners, chutes, guarding, and walkway clearances. Serviceability: The rockbreaker boom system must allow tool changes, greasing, and hose replacement in a cramped maintenance window. If any one of these is neglected, the rockbreaker boom system becomes either under-reaching (can’t clear the real jam) or over-constrained (too hard to operate and maintain). Typical underground/tight-site installation points A rockbreaker boom system in underground and tight sites most commonly supports three areas: 1) Chutes and transfer points Chutes jam when slabby rock bridges at a transition, when fines cake on walls, or when a single oversized piece rotates and wedges. A rockbreaker boom system here needs short, precise movements and a mount that avoids collision with chute steel. In tight sites, the rockbreaker boom system is often used as much for “raking and presenting” material as for hammering. 2) Grizzlies and scalpers Grizzlies are designed to reject oversize, so hang-ups are expected. A compact rockbreaker boom system must reach the grizzly face, corners, and the immediate area where oversize builds. If the rockbreaker boom system can’t address the corners, those corners will become chronic hang-up zones. 3) Bins and surge pockets Bins and pockets create bridging because the cross-section narrows. A rockbreaker boom system needs enough reach to break arches safely without striking liners, feeders, or structural steel. In tight sites, the rockbreaker boom system must also work with limited sight lines, making camera placement and lighting critical. How to size a rockbreaker boom system for constrained geometry Sizing a rockbreaker boom system underground is primarily a geometry exercise, then an energy exercise. Step 1: Define the hang-up envelope Map where the hang-ups happen: chute transitions, ore pass lips, grizzly corners, bin shoulders. A rockbreaker boom system must cover those points with adequate tool angle. Don’t design around “where you can mount it easily.” Design around where the jam occurs. Step 2: Create a reach and clearance model In tight sites, collision risk is real. Your rockbreaker boom system should be validated against: Guard rails, handrails, walkways Chute lips and liner edges Cable trays and pipes Feeder housings and grizzly supports A compact rockbreaker boom system often benefits from a slightly elevated mount and a carefully chosen swing radius, so the boom can “enter” the work zone while the base stays clear. Step 3: Match breaker class to the job (not the brochure) The breaker on the rockbreaker boom system must be strong enough for your hardest oversize, but controllable enough for bridging. In many underground cases, you want a breaker class that clears quickly without violent shock loading that damages liners. A rockbreaker boom system that is oversized in impact but under-designed in foundation can create structural problems. Step 4: Engineer the pedestal and foundation for fatigue A rockbreaker boom system is dynamic equipment. Tight sites often mean thinner steel members, retrofit anchors, and short load paths—so fatigue and resonance matter. A rockbreaker boom system pedestal must be engineered for repeated hammer loads and raking forces, with realistic duty assumptions. Mounting strategies that work in underground and tight sites Wall or side-mount pedestal When floor space is limited, a side mount can keep the rockbreaker boom system out of traffic paths. The key is ensuring the mounting structure can handle torsion from the boom swing. In tight sites, a rockbreaker boom system that “fits” but flexes is a future failure. Overhead or gallery mount An elevated mount can improve reach into bins and grizzlies while protecting equipment from spillage. A rockbreaker boom system mounted from above must still allow maintenance access—especially tool changes and hose service. Compact base with restricted swing Some tight-site designs intentionally limit swing to prevent collisions. A rockbreaker boom system with restricted swing can be safer and simpler, provided the restricted arc still covers the full hang-up envelope. Controls and visibility: the underground multiplier Visibility is often the limiting factor, not the boom’s strength. A rockbreaker boom system underground should be designed as an operator system: Cameras: At least one primary camera with protected mounting; ideally a secondary angle to remove blind spots. Lighting: Industrial lighting aimed at the work zone; dust and mist can destroy visibility without it. Control station placement: The operator should run the rockbreaker boom system from a safe, repeatable position with clear camera feeds and minimal distractions. Interlocks and procedures: The rockbreaker boom system should be integrated into a lockout approach that prevents unintended feeder/crusher start during clearing. In bid specs, you can reference the package as a rock breaker system to make sure vendors include controls, guarding, and visibility—not just the boom and hammer. If your site calls it a stationary rock breaker, that’s fine, but the expectation should remain: the rockbreaker boom system is a complete engineered installation. Operating tactics that reduce downtime (without damaging steel) A rockbreaker boom system is most effective when used proactively and consistently: Rake first, hammer secondUse the rockbreaker boom system to reposition rock and collapse unstable arches gently before heavy impact. Target the key contact pointFor bridging, strike the “keystone” area rather than randomly hammering. A rockbreaker boom system is a precision tool when the operator is trained. Avoid steel strikesSet clear “no-hit” zones and train operators to keep the rockbreaker boom system tool away from liners, feeder pans, and chute lips. Standardize clearing sequencesBuild a short SOP: when to stop feed, when to use the rockbreaker boom system, when to resume, and how to confirm clear flow. Maintenance for harsh, tight-site conditions Underground conditions—dust, humidity, temperature swings—punish hydraulics and joints. Keep the rockbreaker boom system reliable by focusing on high-frequency basics: Daily: grease points, visual hose inspection, tool condition, loose fasteners. Weekly: check pin play, bushing wear indicators, pedestal bolt torque checks, camera lens cleaning. Monthly/Quarterly: hydraulic filtration, oil cleanliness checks, structure inspection for cracks, alignment checks. A compact rockbreaker boom system must be maintainable in place. If servicing requires dismantling half a platform, the rockbreaker boom system will not get maintained—and reliability will drop. Spec language tips for buyers (to avoid “half systems”) When writing an RFQ, ensure the rockbreaker boom system scope includes: Boom and breaker matched to duty Engineered pedestal and foundation design loads Controls (local/remote), camera(s), and lighting Guarding, collision avoidance considerations, hose routing protections Commissioning, operator training, and spare parts list This is where using the term rock breaker system can help: it signals you want an integrated package. Meanwhile, stationary rock breaker can be used as a synonym, but keep “system completeness” explicit. Ultimately, your goal is a rockbreaker boom system that clears hang-ups fast and survives the duty cycle. Conclusion Underground and tight-site material handling doesn’t tolerate improvisation. The right rockbreaker boom system provides controlled reach, safe clearing, and repeatable uptime improvements at chutes, grizzlies, and bins—where blockages would otherwise become recurring downtime and safety exposure. The best results come from treating the rockbreaker boom system as an engineered installation: correct reach envelope, robust mounting, strong visibility, disciplined operating practices, and practical maintenance access. Whether your procurement team calls it a stationary rock breaker or a rock breaker system, the success criteria are the same: the rockbreaker boom system must fit the geometry, match the material, and keep tonnes moving without putting people in harm’s way. FAQs 1) Is a stationary rock breaker different from a rockbreaker boom system?In most mining and quarry contexts, stationary rock breaker is a naming preference for the same equipment category. The term rockbreaker boom system often emphasizes the full package—boom, breaker, pedestal, hydraulics, controls, and safety/visibility components. 2) How do I choose a rockbreaker boom system for a tight chute or bin?Start with geometry: map the hang-up envelope and verify the rockbreaker boom system can reach all critical points with safe working angles. Then match breaker class to the hardest oversize you expect, and ensure the mounting structure is engineered for dynamic loads. 3) What should be included when a vendor offers a rock breaker system?At minimum, a complete rockbreaker boom system offer should include the boom and breaker, engineered pedestal/foundation loads, controls, and practical visibility aids (cameras/lighting), plus guarding and commissioning/training so the system is safe and operable in real conditions.

Crusher blockages are not “random events” in mines and quarries—they are a predictable outcome of oversize rock, slabby fragmentation, wet sticky fines, and imperfect feed presentation at the primary crushing bottleneck. When the pocket bridges or the crusher mouth chokes, the entire circuit can stall: trucks queue, conveyors starve, and operators are forced into high-risk interventions. A rockbreaker boom system is designed to prevent those stoppages from becoming extended downtime by breaking oversize and restoring flow quickly and repeatably. This article explains how a rockbreaker boom system reduces blockages and downtime, how to size and install a rockbreaker boom system, and how to operate and maintain a rockbreaker boom system in real mine and quarry conditions. Along the way, you’ll also see how the terms stationary rock breaker and rock breaker system relate to the same equipment category. Why blockages happen in the first place Most jams come from three recurring patterns: Single-piece wedging: one hard, oversized boulder lodges across the jaw or at the gyratory dump pocket. Bridging/arching: flat or slabby rock forms a stable arch at a grizzly, chute, or bin, starving the crusher until it collapses. Sticky build-up: wet clay-like fines create hang-ups and “rat-holing,” especially in transfer chutes and pockets. A rockbreaker boom system treats the symptom fast (clear the hang-up), but the best teams also use the rockbreaker boom system as feedback: which blast patterns are generating oversize, where bridging forms, and which pocket geometry is encouraging hang-ups. Over time, that feedback helps reduce the frequency of interventions, not just the duration. What a Rockbreaker Boom System is (in practical terms) A rockbreaker boom system is a hydraulically actuated boom (multi-section arm) carrying a hydraulic hammer, mounted on a pedestal or structural steel near the blockage zone—typically at a primary crusher mouth, grizzly/scalper, chute, ore pass, or hopper. The boom provides reach and positioning; the breaker provides impact energy; the controls keep the operator away from the danger zone. Many suppliers and buyers refer to the same concept as a stationary rock breaker, and rock breaker system is often used as a category term covering similar engineered packages integrated into crushing plants. Crucially, a rockbreaker boom system is not “just a breaker.” It is an engineered package: boom + pedestal + power/hydraulics + controls + guarding, often with cameras and plant interlocks. In other words, a rockbreaker boom system is a process tool for the bottleneck, not a one-off emergency accessory. How a Rockbreaker Boom System stops downtime 1) It compresses the “time to clear” The immediate win from a rockbreaker boom system is shorter stoppages. Instead of waiting for a loader to maneuver, or forcing manual clearing, the rockbreaker boom system can quickly attack the oversize piece or arch from the correct angle. The purpose is explicitly framed by multiple application sources as fast, safe releasing of clogged primary crushers and grizzly oversize. 2) It reduces the need for people near the pocket Blockage clearing is hazardous because it involves suspended loads, sudden releases, and pinch points. Quarry safety discussions emphasize that breaker booms reduce the risk associated with jaw crusher blockages by enabling remote, controlled intervention. A rockbreaker boom system does not remove all hazards, but it significantly reduces exposure compared with manual clearing. 3) It stabilizes feed and protects downstream equipment A rockbreaker boom system can be used for more than hammering—raking and presenting rock into the crusher can stabilize drawdown and reduce surging. Some boom suppliers explicitly describe using mid-range systems to feed material into the crusher and rake the hopper area to improve productivity. With more stable feed, overload events and stop-start cycles become less frequent, which can reduce wear spikes. The economic logic (why minutes matter) Downtime at the primary crusher is expensive because it blocks the critical path. Even a simple illustrative example shows the scale: one industry article estimates that if a plant produces 500 tons/hour with a $10/ton profit margin, one hour of downtime is roughly $5,000 in lost profit (and an 8-hour shift stoppage about $40,000). Your numbers will differ, but the direction is consistent: as throughput and fixed costs rise, a rockbreaker boom system pays back faster. Where to install a Rockbreaker Boom System A rockbreaker boom system is typically installed at: Primary jaw crusher mouth (covering hopper corners) Gyratory dump pocket Grizzly/scalper bars (breaking oversize on the grate) Ore pass or chute hang-up points Surge bins and hoppers where bridging repeats These locations match common rock breaker system application descriptions that list primary crushers, grizzlies, ore-pass sites, and stationary crushing plants. How to select the right Rockbreaker Boom System (a field checklist) Selection is a matching problem: geometry + material + duty + controls. 1) Define the reach envelope (don’t guess) Under-reaching is the #1 sizing failure. Your rockbreaker boom system must reach the farthest mouth/grizzly point and both corners without unstable angles. Many boom brochures stress the basic requirement: the boom enables the breaker to reach into the mouth of the crusher, reduce oversize, and clear hopper blockages. In practice, map the 3D “blockage envelope” and verify the working range. 2) Match breaker energy to the real blockage mode If the site is dominated by single hard boulders, the rockbreaker boom system needs sufficient impact energy. If bridging dominates, the rockbreaker boom system needs precise control and enough energy to “cut” the arch without collapsing the pocket unpredictably. For wet sticky hang-ups, the rockbreaker boom system must rake and break locally, not simply smash. 3) Engineer the pedestal and foundation for dynamic loads A rockbreaker boom system transmits shock into steel and concrete. Foundation design, anchor patterns, and fatigue life matter—especially for retrofits into existing dump pockets. Treat the rockbreaker boom system as dynamic equipment, not static steelwork. 4) Controls, visibility, and integration At minimum, your rockbreaker boom system needs operator-safe control with clear line-of-sight or cameras. Some rock breaker system packages include joystick control and plant integration options (starter panels, interlocks, automation packages) that standardize operation and reduce “operator variability.” In Russia/Central Asia conditions, also prioritize cold-weather operability, sealed electrics, and serviceability. How to operate a Rockbreaker Boom System effectively A rockbreaker boom system delivers the best ROI when it is used early and routinely—not only during major jams. Intervene early: Use the rockbreaker boom system at the first sign of bridging or power draw instability, before a full shutdown. Rake before you hammer: Many problems are solved by using the rockbreaker boom system to present rock into the crusher and clear corners. Avoid “hitting steel”: Define no-go zones (liners, chute walls, feeder steel) so the rockbreaker boom system doesn’t create its own repair work. Standardize camera views: In dark pockets, the rockbreaker boom system is only as effective as visibility. Maintenance that keeps a Rockbreaker Boom System from becoming a downtime source A rockbreaker boom system works in shock, vibration, dust, and temperature extremes—exactly where maintenance discipline matters. Shift checks for a rockbreaker boom system: Pins/retainers and boom structure visual check Greasing (boom joints, breaker tool) Hose chafe, fittings, and leaks Abnormal vibration/noise Weekly/monthly checks for a rockbreaker boom system: Pedestal bolts, structural weld inspections Bushing wear and pin clearance checks Breaker tool wear and retainer condition Filtration and oil cleanliness monitoring In harsh climates, add warm-up routines and oil/filtration choices appropriate to low temperatures and contamination levels. A rockbreaker boom system is “reliable” when wear items are predictable and failures are rare. Common mistakes mines and quarries should avoid Buying a rockbreaker boom system for breaker energy alone while ignoring reach and corner access Installing a rockbreaker boom system where the real hang-up zone is out of envelope Treating the stationary rock breaker as occasional emergency equipment instead of routine process control Skipping cameras/lighting and then blaming the rockbreaker boom system for slow clearing Using rock breaker system as a loose label without verifying the full engineered package (guards, controls, interlocks) Conclusion If your mine or quarry loses hours to bridging, oversize wedging, or sticky hang-ups at the primary crushing bottleneck, a rockbreaker boom system is one of the most direct ways to cut downtime and reduce risk. A properly specified rockbreaker boom system—correct reach envelope, correct breaker class, engineered pedestal, and operator-safe controls—turns a dangerous, improvisational task into a repeatable process. Operate the rockbreaker boom system early, rake as much as you hammer, and maintain the rockbreaker boom system with disciplined checks so it stays a solution, not a new failure point. FAQs 1) Is “stationary rock breaker” the same as a rockbreaker boom system?In most mine and quarry contexts, yes. “stationary rock breaker” emphasizes the fixed installation, while rockbreaker boom system often refers to the full engineered package (boom + pedestal + breaker + hydraulics + controls). 2) Where should a rockbreaker boom system be installed for the biggest impact?Typically at the primary crusher mouth or the grizzly/scalper where bridging and oversize repeatedly stop flow. The best location is where the boom can reach the full blockage envelope safely and consistently. 3) What does “rock breaker system” mean compared with rockbreaker boom system?rock breaker system is often used as a category term for breaker-boom packages integrated into crushing plants (mobile, portable, or stationary). In practical buying decisions, confirm that the rockbreaker boom system includes the complete package: boom, pedestal, power, controls, guarding, and visibility aids.