How to improve the brick removal efficiency of pellet kiln?
Efficiency is key in demolition. You only need to invest in one piece of Hitech equipment to reduce the downtime of your factory. If your factory is using a pellet kiln to smelt metal, you can follow me to learn how the equipment can improve efficiency.
A pellet kiln is an equipment used for pelletization (making spherical particles) and is mainly used in metallurgy, fertilizers, building materials and other industries. A pellet kiln usually consists of a rotating cylinder and heating equipment. The raw materials are heated in the rotating cylinder and form spherical particles in the process. During the calcination process, rings will form on the surface of the pellet kiln refractory material, and the rings need to be cleaned regularly to avoid affecting the working efficiency of the rotary kiln. The internal refractory material of the pellet kiln is composed of refractory bricks and castables. The middle part of the kiln mouth is made of castables, making equipment construction the most difficult.
Saving time in construction means improving efficiency and profitability. The pellet kiln regularly needs to clean the rings and remove the bricks, and production needs to be stopped first for each construction. To solve this problem, it is necessary to reduce the downtime of the pellet kiln. The demolition robot has amazing demolition capabilities and can demolish bricks in the kiln efficiently and safely. The equipment is remotely operated. This brick removal process not only reduces the manual labor burden, but also effectively shortens the brick removal cycle and improves production efficiency.
1. Stop the kiln: Before dismantling the refractory materials, you must first stop the kiln, clean the kiln mouth and spray water to cool down and reduce dust. At the same time, use equipment to block the kiln body to prevent personnel from rotating the kiln body during construction and causing safety hazards.
2. Move the equipment to the kiln entrance: Use a crane to hoist the demolition robot to the kiln entrance (the basic condition of the equipment needs to be checked beforehand), connect the power supply and ensure that there are no obstacles in the passage.
3. Operation method: Slowly drive the equipment into the kiln mouth about 2 to 3 meters away and start construction. During construction in the kiln, no one else except the operator is allowed to enter.
Cleaning up fallen refractory material should draw your attention during construction. This will directly affect your work efficiency. During the construction of the equipment for about 15 meters, it is necessary to clean up the fallen bricks in the kiln to prevent them from blocking normal driving. First, exit the equipment from the kiln entrance, rotate the kiln body for about 40 minutes, and clean the bricks out of the kiln. At the same time, a large amount of water needs to be sprayed at the discharge port to avoid problems such as excessive dust, environmental pollution, and personnel safety hazards. This step needs to be repeated in sequence during the subsequent removal of the refractory materials.
The demolition robot has demonstrated excellent performance in the application of brick demolition in pellet kilns, providing an efficient and reliable solution for the brick demolition task in industrial production.
