Demolition robot remote controlled hydraulic breakers, manufactured by Demolition robot Machinery in China, are widely used in metallurgical industry for slag removal, relining of furnaces, ladle breakout and other demolition works. With compact size and powerful hydraulic breaker, Demolition robot machines significantly improve efficiency and safety in hot and harsh environments. This article introduces the features and main applications of Demolition robot breakers in various metallurgical sectors.
The application of demolition robots in the metallurgical industry is particularly extensive, and dismantling silicon packages is common. With the continuous development of science and technology, the traditional manual dismantling method is gradually being replaced by robot dismantling, which not only improves the working efficiency, but more importantly, significantly improves the working safety, and brings efficient solutions to the metallurgical silicon package dismantling industry.
As an important part of metallurgical production, silicon packages need to replace internal materials regularly. The safety and efficiency of their dismantling work are directly related to the smooth progress of the entire production process.However, traditional silicon package dismantling operations mostly rely on manual work, which not only has a harsh working environment and great safety hazards, but also has low efficiency and high cost.In this context, the application of demolition robots has become an effective way to solve this problem.
Through an accurate control system, a powerful robotic arm and special dismantling tools, the demolition robot can quickly and accurately complete the dismantling of silicon packages. Compared with manual operations, robots not only have fast operating speeds, but also high precision, which greatly shortens the dismantling time of silicon packages and improves production efficiency. More importantly, the robot can work stably in harsh environments such as extreme high temperature and dust, effectively avoiding safety risks in manual operations and ensuring the safety of operators.
In addition, the flexibility and adaptability of the demolition robot during operation is also one of the important reasons for its popularity.The robot can select different types of equipment and accessories according to different silicon package specifications and disassembly requirements to achieve efficient and accurate disassembly operations.This flexibility and adaptability enables the demolition robot to be widely used in metallurgical production of different scales and types to meet diverse production needs.
Although the application of demolition robots in the metallurgical industry has achieved remarkable results, it still faces challenges such as technological innovation and cost control. In the future, with the continuous maturity of robot technology and the further reduction of costs, its application in the metallurgical industry will be more extensive and in-depth. The popularization and application of demolition robots will not only improve the production efficiency and safety of the metallurgical industry, but also promote the industry to develop in a more intelligent and green direction, and contribute to the sustainable development of the metallurgical industry.
1. Compact size, powerful breaker. Demolition robot machines have small footprint but pack strong hydraulic breaker that can deliver up to 1300J blows at high frequency. They are versatile tools suitable for confined spaces.
2. Excellent mobility and flexibility. With either wheels or tracks, Demolition robot machines can access difficult areas and have no dead spots thanks to the three-arm system.
3. Wireless remote control. Operators can work safely away from dust and heat. The control unit provides excellent visibility for precision breaking.
4. Durable and low maintenance. Demolition robot machines are robustly built to withstand the harshest conditions. The hydraulic breaker and boom arms are well protected. Tool change takes only 2 minutes.
5. Cost efficient. Demolition robot hydraulic breakers improve productivity significantly, reducing shutdown time and labor costs. The small investment offers high return.
Powerful yet compact Demolition robot breakers help shorten furnace downtime and increase productivity in steel mills. They are ideal for removing refractory and slag in restricted and hot environments like blast furnaces, basic oxygen furnaces, electric arc furnaces and ladles. Common applications include:
- Breaking open ladles and runner linings
- Deslagging blast furnaces and hot stoves
- Relining BOF and EAF
- Cleaning torpedo cars
- Removing skull and accretions
- Demolishing lime kilns and sinter plants
- Restoring hot gas ducts and flues
Demolition robot breakers are the top choice for foundry mechanization projects. They replace pneumatic clay guns for faster and safer ladle breakout, shakeout and furnace relining. Excellent visibility ensures selective breaking and safe operation. Typical applications:
- Breaking ladles - reduced from 2-3 hours manually to 30 minutes
- Knockout of castings
- Cleaning head plates
- Casting finishing
- Furnace relining
- Removal of other equipment
The small size yet powerful Demolition robot breakers are ideal for restricted spaces in ferroalloy furnaces and ladle breakout. They enable efficient process improvement:
- Fast breakout of small ferroalloy ladles
- Deslagging and relining of ore smelting furnaces
- Mechanized furnace maintenance
Customized Demolition robot breakers are essential equipment for nonferrous flash smelting, top blown rotary converters (TBRC), bottom blown converters and side blown furnaces. Typical applications:
- Deslagging TBRC and anode furnaces
- Cleaning tapholes, flues and launders of bottom blown furnaces
- Rebricking side blown furnaces
- Breaking copper anode settlement crusts
- Removing accretion in zinc fuming furnaces
Demolition robot breakers significantly reduce maintenance downtime and improve productivity in nonferrous smelters.
Demolition robot electric hydraulic breakers are ideal for the demanding conditions in aluminum smelters. They are immune to electromagnetic interference and withstand heat and dust. With excellent demolition efficiency and versatility, Demolition robot machines have extensive applications:
- Breaking crust and relining prebake furnaces
- Faster anode rodding – 20 minutes per cell instead of hours
- Rapid ladle breakout – 20 minutes per ladle
- Removing spent anodes – 2-3 minutes per anode set
- Demolishing potlining in Soderberg pots
- Breaking and removing anode butts
With a wide range of attachments like hydraulic breaker, bucket, grapple, milling drum, Demolition robot machines can accomplish various demolition, breaking, excavation and tunneling works. They are used in cement, construction, mining and rescue operations.
