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  • Demolition Robots - A Game Changer According to Cement Industry Customers Jul 17, 2023
    I spoke with a plant manager at a major cement company about their experience since adopting demolition robots. "We were initially skeptical of the investment, but the benefits for our plant have far exceeded expectations," the manager told me. "These robots have been an absolute game changer when it comes to maintenance and expansions." The manager said the precision and versatility of demolition robots have made concrete removal much simpler and faster. "We're talking about cutting project timelines in half. Areas we couldn't even access before are now easily dismantled by the robots." Safety has also greatly improved. "Eliminating manual jackhammer work has been a weight off my shoulders," the manager explained. "No more risks of workers fatigued by vibrations, breathing dust, or struck by falling debris." Demolition robots have become integral for maintenance at this cement plant. "They handle the most dangerous and complex aspects of concrete removal. I don't know how we operated without them before," the manager said. Productivity and efficiency have surged as well. "More demolition completed in less time with a smaller crew. The robots really optimize our labor resources," the manager added. The plant manager highly recommends demolition robots to any cement plant. "They've been a smart, long-term investment that makes maintenance smoother, faster, and safer. I suggest any plant not using this technology re-evaluate. It's the way of the future."
  • Boosting Steel Production with Demolition Robots | Customer Sharing Aug 01, 2023
    As a major steel producer, keeping our furnaces running efficiently is critical to meeting demand and staying competitive. However, required maintenance like slag removal and relining blast furnaces results in costly downtime. We used to halt production for days to cool and manually clean each furnace. But since implementing Hitech's demolition robots, we've slashed this maintenance time to just hours. These robotic breakers have become invaluable for fast, safe furnace turnarounds. Equipped with rugged hydraulic arms, they can operate remotely in the extreme heat and confined spaces. With precision control, the robots demolish thick slag buildup and worn refractory lining. The quick access inside hot furnaces prevents damage compared to cooling and entering manually. We customized our Hitech demolition robots with specialized tools for each application. The tri-tool on one breaker switches from a chisel to a grinder to a hammer, allowing it to chip away slag then smooth the furnace wall. Another robot has a drum cutter ideal for slicing up solidified slag. The articulating arms provide the ideal angles to reach any spot. The results speak for themselves - we've reduced standard furnace maintenance from 5 days to just 1. This has directly increased our production capacity by over 5% annually since implementing the Hitech robots. And with the ability to schedule furnace relining more frequently, we've improved steel quality and energy efficiency. The demolition robots have proven to be a smart investment. The cost savings from shorter downtime and increased output covers the robot purchase in under a year. And with remote operation, maintenance is much safer for our workers. Hitech's demolition robots have become indispensable for keeping our steel mill productive. We're glad to be partners in developing customized automation solutions.
  • Maintaining Rotary Kilns in the Philippines with Hitech Intelligent's HCR120C Robot | Case sharing Aug 08, 2023
    Rotary kilns are essential for cement and other industrial operations in the Philippines. But constant high temperature operation takes a toll, requiring frequent maintenance and repairs inside the massive cylindrical structures. Traditionally, this extremely hazardous work was done manually. Now there is a safer solution. Hitech Intelligent recently shipped multiple HCR120C demolition robots to a valued customer in the Philippines. This local company will utilize the remote-controlled HCR120C units to conduct critical maintenance tasks inside rotary kilns throughout the country. The powerful yet compact HCR120C is uniquely suited for the confined spaces within rotary kilns. Weighing just 1500kg with a 1.5m frame, the robot can maneuver through narrow openings to access the interior. Interchangeable attachments like chipping hammers and concrete crushers make quick work of removal and surface preparation tasks. The HCR120C's unmatched 1200kg crushing force and versatile 360° rotation dismantles sturdy structures and material buildup with ease. By using the HCR120C for rotary kiln maintenance, technicians can complete the work more efficiently and without exposure to hazardous conditions. The robot is remotely controlled via a handheld controller at distances up to 150m away. Operators choose the appropriate vantage point to directly observe and control the robot's positioning and operation. "The HCR120C robots have been an absolute game-changer for maintaining our rotary kilns," said the customer's Operations Manager. "The remote operation allows our technicians to do the work quickly and safely. Downtime has been reduced by 30% since we started using them." We are honored to support the cement and industrial operations so vital to the Philippines by equipping this valued customer with HCR120C robots. The ability to maintain rotary kilns safely and productively will keep the country's manufacturing running smoothly. Hitech Intelligent looks forward to an ongoing partnership as the Philippines continues to develop. "Hitech Intelligent really understood our needs and provided the ideal solution with the HCR120C," the customer added. "We see these demolition robots as key to streamlining maintenance and maximizing uptime moving forward."

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