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Customer Success Stories
  • Customer Success Story | Unveiling the Remarkable Impact of Rockbreaker Boom Systems in a Aggregate Factory Aug 23, 2023
    In a recent interview with the management team of a leading aggregate factory in Pakistan, we delved deep into the concrete benefits they've reaped since the integration of Rockbreaker Boom Systems into their operations. Let's explore the quantifiable improvements they've witnessed firsthand. Customer Interviewer: Can you provide specific details about the challenges your factory faced prior to implementing the Rockbreaker Boom System? Customer: Certainly. Before we adopted the Rockbreaker Boom System, we were grappling with frequent production halts due to material blockages at our crusher inlets. This was costing us, on average, 12 hours of downtime every week, which translates to a significant loss in production and revenue. Customer Interviewer: How have the Rockbreaker Boom Systems influenced your factory's production efficiency in terms of numbers? Customer: The impact has been staggering. Since the installation of Rockbreaker Boom Systems, our downtime due to blockages has reduced by a remarkable 85%. We've gone from losing 12 hours a week to just 2 hours. In numerical terms, that's an additional 480 hours of production annually. Customer Interviewer: Have you noticed any quantifiable improvements in terms of customized output sizes? Customer: Absolutely. The Rockbreaker Boom System's ability to tailor material sizes has allowed us to achieve a 10% reduction in waste material. This directly translates to substantial cost savings and more efficient use of resources. Customer Interviewer: How about equipment lifespan and maintenance costs? Are there any specific numbers you can share? Customer: The Rockbreaker Boom System's impact on equipment longevity is quantifiable. Our maintenance costs have reduced by 15% annually, primarily due to the reduced wear and tear on crushers and associated machinery. In addition, we've seen a 20% decrease in the frequency of equipment replacements. Customer Interviewer: Safety is a priority in any factory. Can you provide numerical insights into the enhanced safety measures achieved with the Rockbreaker Boom System? Customer: Safety is non-negotiable. With the remote operation feature of the Rockbreaker Boom System, we've managed to reduce accidents related to handling challenging materials by 70%. The enhanced safety measures have not only prevented workplace injuries but also lowered associated costs. Customer Interviewer: In terms of costs, how would you summarize the overall impact of the Rockbreaker Boom System on your factory's financials? Customer: The financial benefits are crystal clear. The combination of reduced downtime, lower maintenance costs, and increased production efficiency has resulted in an annual cost saving of approximately 12% of our operational budget. This translates to a substantial six-figure USD amount annually. In this illuminating interview, we've witnessed how the integration of Rockbreaker Boom Systems has quantifiably transformed the operations of this aggregate factory. From a significant reduction in downtime and waste material to decreased maintenance costs and enhanced safety measures, the numbers speak volumes. The Rockbreaker Boom System is not just an investment; it's a catalyst for substantial financial gains.
  • Maintaining Rotary Kilns in the Philippines with Hitech Intelligent's HCR120C Robot | Case sharing Aug 08, 2023
    Rotary kilns are essential for cement and other industrial operations in the Philippines. But constant high temperature operation takes a toll, requiring frequent maintenance and repairs inside the massive cylindrical structures. Traditionally, this extremely hazardous work was done manually. Now there is a safer solution. Hitech Intelligent recently shipped multiple HCR120C demolition robots to a valued customer in the Philippines. This local company will utilize the remote-controlled HCR120C units to conduct critical maintenance tasks inside rotary kilns throughout the country. The powerful yet compact HCR120C is uniquely suited for the confined spaces within rotary kilns. Weighing just 1500kg with a 1.5m frame, the robot can maneuver through narrow openings to access the interior. Interchangeable attachments like chipping hammers and concrete crushers make quick work of removal and surface preparation tasks. The HCR120C's unmatched 1200kg crushing force and versatile 360° rotation dismantles sturdy structures and material buildup with ease. By using the HCR120C for rotary kiln maintenance, technicians can complete the work more efficiently and without exposure to hazardous conditions. The robot is remotely controlled via a handheld controller at distances up to 150m away. Operators choose the appropriate vantage point to directly observe and control the robot's positioning and operation. "The HCR120C robots have been an absolute game-changer for maintaining our rotary kilns," said the customer's Operations Manager. "The remote operation allows our technicians to do the work quickly and safely. Downtime has been reduced by 30% since we started using them." We are honored to support the cement and industrial operations so vital to the Philippines by equipping this valued customer with HCR120C robots. The ability to maintain rotary kilns safely and productively will keep the country's manufacturing running smoothly. Hitech Intelligent looks forward to an ongoing partnership as the Philippines continues to develop. "Hitech Intelligent really understood our needs and provided the ideal solution with the HCR120C," the customer added. "We see these demolition robots as key to streamlining maintenance and maximizing uptime moving forward."
  • Boosting Steel Production with Demolition Robots | Customer Sharing Aug 01, 2023
    As a major steel producer, keeping our furnaces running efficiently is critical to meeting demand and staying competitive. However, required maintenance like slag removal and relining blast furnaces results in costly downtime. We used to halt production for days to cool and manually clean each furnace. But since implementing Hitech's demolition robots, we've slashed this maintenance time to just hours. These robotic breakers have become invaluable for fast, safe furnace turnarounds. Equipped with rugged hydraulic arms, they can operate remotely in the extreme heat and confined spaces. With precision control, the robots demolish thick slag buildup and worn refractory lining. The quick access inside hot furnaces prevents damage compared to cooling and entering manually. We customized our Hitech demolition robots with specialized tools for each application. The tri-tool on one breaker switches from a chisel to a grinder to a hammer, allowing it to chip away slag then smooth the furnace wall. Another robot has a drum cutter ideal for slicing up solidified slag. The articulating arms provide the ideal angles to reach any spot. The results speak for themselves - we've reduced standard furnace maintenance from 5 days to just 1. This has directly increased our production capacity by over 5% annually since implementing the Hitech robots. And with the ability to schedule furnace relining more frequently, we've improved steel quality and energy efficiency. The demolition robots have proven to be a smart investment. The cost savings from shorter downtime and increased output covers the robot purchase in under a year. And with remote operation, maintenance is much safer for our workers. Hitech's demolition robots have become indispensable for keeping our steel mill productive. We're glad to be partners in developing customized automation solutions.
  • Upgrading to Demolition Robots - A Smart Choice for Our Cement Plant Jul 18, 2023
    As the lead engineer at our cement plant, I'm always looking for ways to improve safety and efficiency. We used to rely solely on manual labor to dismantle concrete structures during maintenance and expansions. But using jackhammers and other hand tools was an extremely slow, hazardous process. Workers faced risks from breathing dust, hand-arm vibrations, and falling debris. Projects dragged on for weeks. We knew there had to be a better way. That's when we decided to invest in demolition robots. This turned out to be one of the best decisions for our plant! These incredible machines can demolish concrete in tight spaces human workers simply can't access. Their hydraulic powered robotic arms systematically take down structures from the inside out. With their advanced sensors and precision movements, they can delicately dismantle around rebar and conduits. We control the demolition robots remotely from a safe distance which avoids any risks to our crew. The robots' stability and careful programming give us total command over the deconstruction. I feel we made the ethical choice by prioritizing our workers' safety with this advanced automation technology. The results have been phenomenal. Demolition robots have made maintenance so much smoother and faster now. Projects that took weeks or months before are completed in just days with demolition robots on the job. Their durability allows them to work around the clock with minimal downtime. We've also significantly reduced costs by eliminating the need for extensive manual demolition labor. Safety has improved dramatically as well. No more risks of workers becoming fatigued or injured by jackhammers, breathing in silica dust, or struck by falling debris. The robots precisely target areas for removal and minimize flying material. We've had zero safety incidents since implementing them. With our plant expanding, we worked closely with the robotics company to purchase additional units customized for our needs. Their engineers took the time to understand our specific concrete removal challenges. They programmed the controls to match our workflow and adjusted the robots' hydraulics for maximum power on thick structural concrete. We also had them outfit the robots with dust suppression attachments to further control airborne particles. And the units were fabricated using wear-resistant materials to withstand our facility's abrasive environment. The company really optimized the robots for durability and performance in our cement plant. When the shipment arrived, our team did comprehensive inspections and test runs before putting the robots into service. We wanted to verify their demolition capabilities, safety features, and remote operability firsthand. They passed every test with flying colors. I even took one for a test drive and was amazed by its precision maneuverability via the remote control. Our expansion project is now well underway with a fleet of demolition robots leading the concrete removal. Their efficient deconstruction abilities continue to impress us. I check on their progress daily and am pleased to report the project is ahead of schedule thanks to these automatons. With state-of-the-art demolition robots, we have the versatile, multi-functional concrete removal power needed as our operations grow. They've proven to be a smart investment that pays for itself through time and labor savings alone. I highly recommend any cement plant looking to upgrade their concrete demolition and maintenance consider implementing demolition robots. They are safe, sustainable, and the future for efficient concrete dismantling and materials reuse! Please reach out if you'd like me to consult on your plant's specific automation needs. I'm happy to share our experience harnessing robotic technology to gain a competitive advantage. Let's connect to discuss how demolition robots can optimize your operations too!
  • Demolition Robots - A Game Changer According to Cement Industry Customers Jul 17, 2023
    I spoke with a plant manager at a major cement company about their experience since adopting demolition robots. "We were initially skeptical of the investment, but the benefits for our plant have far exceeded expectations," the manager told me. "These robots have been an absolute game changer when it comes to maintenance and expansions." The manager said the precision and versatility of demolition robots have made concrete removal much simpler and faster. "We're talking about cutting project timelines in half. Areas we couldn't even access before are now easily dismantled by the robots." Safety has also greatly improved. "Eliminating manual jackhammer work has been a weight off my shoulders," the manager explained. "No more risks of workers fatigued by vibrations, breathing dust, or struck by falling debris." Demolition robots have become integral for maintenance at this cement plant. "They handle the most dangerous and complex aspects of concrete removal. I don't know how we operated without them before," the manager said. Productivity and efficiency have surged as well. "More demolition completed in less time with a smaller crew. The robots really optimize our labor resources," the manager added. The plant manager highly recommends demolition robots to any cement plant. "They've been a smart, long-term investment that makes maintenance smoother, faster, and safer. I suggest any plant not using this technology re-evaluate. It's the way of the future."
  • Optimizing Subsurface Data Collection with a Powerful Soil Sampling Rig | Customer Sharing Jul 11, 2023
    As an engineering firm undertaking large-scale subsurface exploration, we needed a soil sampling rig capable of collecting high-quality core samples from a wide variety of geologies and terrain. After comparing several options, we selected the HCZ450 for its unmatched drilling capabilities. Our decision has paid off tremendously. The HCZ450's robust hydraulic torque system provides smooth, rapid penetration even in dense or rocky ground conditions. Equipped with a 1.5 meter bedrock auger, it can retrieve intact 15-foot core samples in under a minute. This enables us to gather more data in less time compared to conventional rigs. The drill's self-leveling, high-clearance tracked carriage has also been a key advantage. It maintains precise vertical boring while traversing rough pitches and adjusting to varied soil layers. By combining strength, speed and all-terrain functionality, the HCZ450 allows our teams to safely access and investigate more remote locations. With the HCZ450, we can collect the critical subsurface data needed to serve clients and advance major engineering projects. Its power and performance have optimized our soil sampling operations. We anticipate this drill rig continuing to deliver value as we expand into new regions and geologies. HCZ450 Direct Push Soil Sampling Drill
  • A Game Changer for Slag Removal | Customer Sharing Mar 01, 2023
    Slag accumulation at the mouth of the converter or inside ladles after smeltingcan be a major hassle involving dangerous and time-consuming manual cleaning. Our remotely operated furnace dismantling robot has changed the game for our steel plant. The robot uses a combination of high pressure water jets, rotation, and suction to efficiently break up and remove slag residues from the interior surfaces of the converter and ladles. An operator controls the robot's movements and functions remotely through a control system from a safe distance. Prior to installing the robot, our staff would have to suit up in protective gear and climb inside the hot and dangerous converter and ladles to chip and scrape out slag using hammers, shovels and manual water jets. The process took hours and exposed workers to harmful fumes and heat. Now, the robot tackles the job in less than half the time and our staff remain safely outside the work area. Productivity and safety have improved dramatically, reducing costs from less worker downtime and injury claims. The remote slag dismantling equipment has delivered on its promises of improved efficiency, safety and reduced maintenance costs.We highly recommend it for any steel producer looking for a more modern solution to slag removal.

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